Chilly1 head assembly guide

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Gray Mole

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Right, got some pics together of how the head assembles. Didn't break out the Mobo, but it's fairly clear how it'll go in there I think. If you want me to, I can get out one of my old dead mobo's and actually run through install, but for A64 it's really quite easy.

I DO recommend usig some kind of measuring stick or something for when you tighten it down though. Even a small screwdriver with a piece of tape, just so when you're snugging it down your top plate stays pretty even. I'm sure if you didn't use that, you'd be ok, but if you 'level' the plate as you go, you'll get the very best tension and contact.

The pics...



Slide on the smaller foam ring, and the hold down plate.



The round plastic mount over the evap, and the retaining ring shown here, can be a rubber ring in other revisions.



Shown clipped in, may need a little push around the ring to make sure it's all the way in, all the way around.



Slind the small foam into the round plastic mount, and the plate onto the mount.



Large foam shown on the mount.





Plate with one layer of armaflex tape on, which is minimum really. Recommend di-electric on that as well, but the choice is your's. Another layer, or proper neoprene can be added to that, and just poke the bolts through it.



I recommend piloting a hole through the foam for the bolts. You can use a tiny allen key, a tiny screwdriver, or really a tiny anything long enough to get through, and you'll find it easier to get the bolts through the foam. Just make sure your aim is good, and it comes out the middle of the foam, like in the pic.



That's about it, the white backplate goes on the back of the mobo, and you put the bolts through. I preinsulate the backplate witha layer of armaflex tape, though you may want it thicker. Watch that you've got clearance for the backplate and bolts, as mobo trays don't always have the room, and you may have to cut or bend the motherboard carrier in your case so that you're not bending the mobo when you tighten it down.

The foam ring fits tight on the round mount, and slides onto the cpu socket with the mount, and just make sure the bolts go where they belong.

You may need to trim down the foam ring if it's just too thick, but it does compress a fair bit so don't trim it too much. I recommend di-electric use on the insulation of the backplate and around and in the socket no matter how good this system is (and it is very good for sealing up the socket) as it's the best protection against moisture and all that. That's up to you.

Hope that helps if there was any questions about the head after people get the mods done, but it's actually a lot easier than the standard head after you get used to it :)

Gray
 
Very good, guide, although i woudl like you to add to it with pics of mobo, just for completeness if not anything else

phil
 
Nice guide mate took me a while to realise how it would fit well about an hour lol.Wish i had seen this first nnnoooohhh!!!
 
Will do soon, my other cascade has a rubber ring version of the chilly head, but otherwise it's the same deal, so I'll get that added as soon as I can.

Gray

Edit: Oops lol sorry Scorchio I had put it up on another forum, but hadn't had a chance to get it onto here yet :$ Glad you got it sorted tho :whistle:

heheh

Gray
 
I admire the fact that you could hold all the components and take your own piccies :D

Nice guide Gray mate.

Mav

PS: Dilectric grease is for the weak lol
 
Most of those aren't dirt, it's either burns or scratches 8)

There's some expanding foam on my fingernails from a couple of weeks ago that I still couldn't get off too, that stuff is a killer but it does a great job insulating heat exchangers :D

Thanks Phil, I finally did something sticky-worthy :)

Gray
 
Gray I just had a quick mock up go with mine,

In your pics it look as tough your bolts are running down the inside wall of the big foam ring, is that correct or are they surposed to be worked into and through the ring creating 2 holes from one side to the other (top of ring to bottom)?

Also Gray, when tightening up the bolts it looks like there will be a lot of strain on the copper ring, is there any chance that the copper ring will come out of place when bolting down the head?

When you say to apply grease to the back plate, do you mean cover the whole footprint of the backplate or just around the edges?

Many thx Gray and sorry again for these bunch of Chilly newbi questions:wink:

Thanks Phil, I finally did something sticky-worthy :)

Yes, Yes, a sticky in the making.
 
Got to add my 2 pence well my pic anyways here is an old pic of an extra gasket I used for my chilly1's

IMG_0069.jpg
 
Sorry about nit getting back on the question, was playing in the shed tonight lol

The ring is something I didn't like when I saw it to be honest, but it should hold just fine. When you put it on, just make sure it's seated all the way around into the groove and it won't come out. if it doesn't seem to fit where it is, slide it around a bit and push it into the groove all round it. It should go in well, but if it seems to not want to go, take it off and make sure it's not bent wavy or something. you'd have to bend it so it's pretty much flat if it is.

For di-electric it's up to you if, and how much, but just a very thin layer, like butter on bread, on the backplate's insulation would be quite enough. or a very thin coating on the mobo as well instead. Up to you, I just like to use it. I'd do the whole footprint myself, but as long as you're happy that even if a small amount of moisure crept in somehow that your hardware is safe, then you don't need it. I'm just a little paranoid is all. 8)

In that pic, I'm actually piloting a hole straight through the middle of the foam seal. You can go on the outside or inside I suppose, but if you can get the bolt through the foam, it makes the best seal as it's not pushing the seal in or outwards, and the bolts won't get cold from being inside the sealed area. Up to you, but if you don't pilot the holes with something it's likely the seal could get torn.

Anyways, don't kow if that helps, but I'll try to do what I can. Nice gasket Fats :) it's gotta be neoprene or some kind of closed cell foam so it's airtight when it's on there. Armaflex sheet, or neoprene from a shop or something is just great :)

Gray
 
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