Re-ALX

alienware

Banned
Finally began my latest project.

After buying a Silverstone TJ-06 or whatever it was I realised how good Alienware's Predator 2 is. Some will strongly disagree, but, until you have actually owned, used and touched one I'm sorry, I will argue until I turn blue in the face.

And it has nothing to do with the looks, either. Even if you absolutely hated the wretched things there is just no getting away from the build quality, airflow, fan layout and design of the interior. And that basically comes down to the fact that Alienware invested X ammount of dollars into it and asked Chieftec to take care of it. And I don't really care who you are, if you think that Chieftec make bad chassis you need help.

Any one who has been into PCs for more than a few years would highly likely used a Cheiftec, and, most probably loved it.

When I wrote my write up member review of the Predator 2/2.1 I did so with strong criticism. I said that the airflow was not all that great, that the parts could use better cooling and that the build could be better. Which in hindsight was quite clearly quite wrong. After using a couple of different chassis recently and taking a look over others it's pretty clear that the Alienware offers very good air flow, is spacious, easy to build into and built like a tank.

When I showed an interest in the Thermaltake Element S Tom warned me they weren't built so well. After looking over countless photos and reviews I totally agree. It looks cheap, flimsy and tacky. Anything it has going for it soon dissapates when you open the front door, or notice in reviews that the inner structure is so flimsy it flexes when being tipped around. So really there was no point wasting around £70 on a case that was worse than what I had. To that ends I figured it better to spend £70 on mine and bring it up to date, and give it the best cooling possible.

This time I am going for quiet. As damn near to silent as humanly possible. I have very cool graphics cards (5770) that can easily be kept in check without annoying me audibly, but the rest of the fans I use leave a lot to be desired noise wise. They're either Yate Loon or very high RPM Arctics. And this was all good when I had a 280GTX as I accepted I must put up with the noise to save my parts, but now? Well now I can afford to lower RPM and get as close to silent as possible.

So the first thing on the list? silence. Utter silence, with money being no object.

Digging through what I do have reminded me I already have one of these. It came with a cooler I have, but was not high RPM enough to provide the CFM I needed to overclock on that cooler. It's sitting doing nothing.

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So that will take care of the hard drive bay, then it was time to really get serious. For the front and back I have these.

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Which are immensely expensive. Between the two I have spent £37. On fans. To me that is blasphemy, but I figured it was the least I could do to thank Noctua for my incoming cooler.

For the side panel cooler (that is positioned over the GPUs) I got one of these on Ebay for £4.11. Gotta love Ebay eh? twenty quids worth of fan.

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So now that quality has to be adhered to and money being no object within reason it was time to sort out what I was going to use for the SATA drives. I did not want to use manky SATA cables so I got these.

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Lian Li braided cables. Now before any one accuses me of cheating? don't bother. A full set of four cost me £6.99. I couldn't even do them myself for that and nor could I be bothered to. I am going to have way too much on my hands to faff around braiding cables, and everything else is already braided on the PSU front.

So, with those parts on order and arriving soon (as well as a Dremel, 'bout time I got one, I had two in the USA) it was time to sort the mission briefing.

As mentioned above there is just absolutely nothing wrong with this chassis. It is strong, well built and offers good cooling (which is about to get as good as it gets). So the ideas were -

Strip the entire thing down to the inner shell.

Clean it, remove all of the existing cable management.

Fix the problems that existed five years ago - IE - only one cable hole in a crap place. No CPU backplate relief hole (meaning if you want to change coolers the entire board has to come out)

Redo the lighting wiring to make it more invisible.

Step one was retrieving the ALX chassis from storage and strip it.

The lighting system was removed and bagged and labelled, then it was onto ripping it down. First off the side panels and then the hard part, the front.

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With the exterior panels off

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I was then down to the inner chassis. It's literally a case wrapped in a case.

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And the inside, which like the back side was utterly filthy.

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Not only is it full of dust with random cable holsters stuck everywhere (not even straight I may add) it also had curious white washy marks in it. Now I have a strong suspicion that the reason I ended up with this case is because of the fact that it originally shipped to a customer and the water lines on the cooling burst, spraying coolant everywhere and hence all of the white marks. It's kind of like a residue.

So, needing to get all of that off aswell as all of the holsters, stickers and marks it was down to the garden for some fun. First step clean it, second step remove all of the sticky gunk with white sprit, then onto rinse.

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One of the problems here is that the inner chassis sound proofing is on the inner roof. This is bad, because it's acoustic foam. Foam and water love each other.

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So in order to sort that I had to take a couple of dry towels and press them onto the foam to suck out the water, well, as much as I can. I shall hit it with the hairdryer later
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As dry as I could get it -

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Ahh, nice and clean
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Now a big problem for me was cutting holes in it. I absolutely have to so leaving it is not an option, but what am I going to do with the edges of the holes? I have looked around for rubber flange/grommets and the ones used on new cases are not for sale. My only option was using grommets from the firewall of a car, but these are round (and I don't have a metal cutting holesaw) and are £11 each. Ideally I wanted rectangular holes as they are easier to cut with a cut off Dremel disc (the mini angle grinder black type) but would leave metal exposed. The problem is the case has been anodised with a very dark greeny black colour. So touch ups are a no no. In the end after many hours of brain racking I came up with this idea.

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Which cost me a fiver for a meter, and is perfect for the task
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Next time - measuring and marking.
 
I couldn't remember the name of the site
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Doesn't matter now though. What I got is pretty substantial
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I got the SATA cables from Specialtech.

I got the case all measured and marked earlier

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So now it's just waiting on the tools and the bits.
 
Well outside it isn't going to change much. Of all the chassis I have had sitting next to me the silver one is the most pleasant and appealing to me. I like living next to it, basically, and that's quite hard.

I know most wouldn't take notice of that but I do.. I also like to pat it from time to time
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I've a large pile of parts and want to build into the chassis (with the silver livery) but I have quite substantial ammounts going in so am going to mod it pretty hard to get it to run cables neatly (or, if my plan comes off invisible !) and so on.

Bit of a watch this space really, but it's all inner work
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Sounds good. It will be interesting to see how you get all those cables hidden away compared to the originals mess.
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Look forward to seeing some more of this. And if you think that cutting a hole in that case is bad, try doing it in a cheap'n'nasty case, where the sides are structural, and the whole case then has a slight bend in it.
 
It's a solid pig alright. Thankfully the part I am cutting is pretty thin, being so well supported. I'll probably go through a few cutting discs, but it won't compare to the time I had to chop up a G3 Apple to put a PC in it
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Gawd, that thing ATE discs hahaha.

Dremel thingermebub has shipped, so hopefully it'll come soon and come with some discs. I'll have to order a pack otherwise, but I see they do diamond ones now. Those look pretty good.
 
The Dremelish came today. It's nice too. Very sturdy, powerful and has a good speed adjuster that's easy to use one handed.

Sadly it doesn't come with any re-enforced cutting wheels and I don't like those stupid little shatter ones that smash into pieces and whizz accross the room. So I am going to order some diamond ones today.

The first of the Noctua NF-P14 came though and immediately threw me into a tailspin. They're massive. Not only are they massive but the back one simply won't fit. So, I am going to have to come up with something incredibly creative to get it in there. It's about 2mm too wide to fit into the part of the case the fan goes into and fouls on the IO area. Being such a tiny ammount I am sure I can sort it
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Problem was it didn't fit the front either. I could have drilled some holes but couldn't be bothered because in the end I managed to mod the existing clip off housing. I like these any way. What I did do though was remove the spoked thing as all it does it slow airflow. The fan clipped into the housing fine, but due to its bulk once it was fitted the clips that slot into the case did not line up. Simple mod, just trim them back.

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I realised today how much I missed that stinking melting plastic smell and the little pieces of hot swarf hitting you in the face
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So with that done I could now fit the front fan, which looks rather nice.. You can see just what a tight fit it is though !

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I also just realised that there is no reason to cut grind and mess around with the back of the case. The 120mm can go it there, and, because these 140mm fit into those shrouds the 140 can go on the side. TBH I would rather use the 140s for intake any way, as it's a bit wasted on getting air out. A 120 is more than enough for that, and with the 140/120 combo on the cooler forcing air toward it the 120 will cope with the exhaust easily
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Edit. Holy muff this things shifts some air
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I just tested it (should have done that earlier !) and it takes about ten seconds to wind up to speed. At which point I sat it on my lap and could feel air on my face haha.
 
I'd like to say nice bodge, but its better than a bodge. Should bring the temperatures right down with that. I don't own a dremel, but when I was cutting metal with a jigsaw, obviously the blade heated up. I neglected this fact, picked the blade up to remove it...quite an impressive burn.
 
With tooth shaped burn marks? Haha, how do I know that? been there mate
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Problem is I can't use a jigsaw because it's pretty tight. On the backside it's not flat either, it's all lumpy due to the back side of the mounting holes.

A Dremel is incredibly precise.. Sadly it didn't come with any proper resin structured discs so I just shattered two and wore one down to the nub by cutting about two inches. They just turn to dust..

I just ordered 12 of the large resin glass woven ones. They do wear down quick, but they last a lot longer than the crappy pressed sand like ones.

I didn't really want to use the plastic shroud at first, but because of the way the case is designed (with holes for the shroud) there was no way I could drill any as I couldn't get all four to line up with metal to drill through. One would always end up over a large space.

Ah well, couple of days tops
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Yeah, I'd love to get a dremel, next to a soldering iron it could well be my new best friend. As you say a jigsaw is pretty imprecise and useless in tight spaces, but on the plus side is fast and cheap. (Mine was free with clubcard offers).
 
£22 delivered. The accessories are total poo but the unit itself is solid and doesn't rattle (like cheap ones usually do).

Mind you I say the accessories are poo, but the real reddish Dremel discs do the same. Turn to powder and then just explode. They're wicked for cutting plastics and through nails and stuff but fail on cutting sheet. They're not designed for it though tbh.

12 cutting discs (resin glass reinforced like a angle disc) were £4 delivered. And that's all I will ever need tbh. I have two jigsaws but the blades for them are about £8 for metal. They're Bosch SDS so the blades cost a fortune
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Mind you, it's nice having a chippy for a brother. I've had some wicked hand me downs over the years
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Ugh it's like tennis this. Rain stopped play ! Gitting weather.

I managed to chop it, but not without incident. The disc grabbed and bent the brass chuck insert
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Had to strip the tool down and sort it as best I could, and thankfully got there in the end.

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Sadly I didn't get time to grind all the edges smooth or clean it. The rain started getting heavy and I didn't fancy holding a power tool in my hand
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More to come soon !

Grrr. Noticed that all of the fans were not there after all...

I present, Noctua and the three bears.. Baby bear, mummy bear and DADDY bear haha.

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