Project Sulaco

@ GrahamC and JackyBoy Thankyou, This is actualy my first mod project that i will be keeping, i have made several rigs as client orders (mainly just system builds and fan mods)this is the first full bore mod project so i am doing it in a big way lol
 
What a great thread but I was thinking, if people could see an 'artists image' of the finished project we could understand where you are going with this. A lot of pics of close up shots can be confusing for me because, I guess i'mbeing thick here.

Give us a "this is what it will look like" pics please
 
What a great thread but I was thinking, if people could see an 'artists image' of the finished project we could understand where you are going with this. A lot of pics of close up shots can be confusing for me because, I guess i'mbeing thick here.

Give us a "this is what it will look like" pics please

Im working on one of those.... but i warn you it will be rough lol
 
Finaly got time for an update, here goes....

Time I started work modifying the NZXT Sentry LXE to modify it for the front of my case top

Cutting is going to take a while, love or hate NZXT most will say there products are sturdy and the LXE is no different, the front bezel is 5mm anodized brushed alu

DSCF1501.jpg


let the cutting begin, for this i will be using the trusty Dremel with MNPCtech.com reinforced cutting discs but even with good discs this will take a while... i will spare you a million shots of cutting

DSCF1502.jpg


2 hours.... YES 2 HOURS later......

DSCF1506.jpg


ok now I have got the bottom off time to make it fit the shape of the case top...... time for this to go on a diet

DSCF1505.jpg


DSCF1509.jpg


DSCF1546-2.jpg


ok now its the correct size

DSCF1503.jpg


DSCF1507.jpg

On to the next problem, this is black anodized and brushed so i have 2 problems... i need bare metal..... AND the brushing is in the wrong orientation

SANDING TIME

Flat sanding using 400grit wet and dry paper, very similar principal to lapping a CPU, but with the larger surface area this will take longer

After 30mins

DSCF1547-2.jpg


After an hour

DSCF1548-2.jpg


After 3 hours and 30 seconds under a mouse sander to rough the surface

DSCF1551-2.jpg


Next up... rebrushing to match the direction of the metal i am using on the case, 800grit wet and dry until silky in apperance (you must sand only in one direction or your just sanding not brushing) after a uniform finish is attained its on to 180gritsand paper untill you end p with...

DSCF1554-2.jpg


DSCF1553-2.jpg

There fixed.... coming up in next post New supply drop
 
I will be clear coating with a clear engine enamel.

case has only 3 main colours, a black metalic for all main areas, polished alu for accenting and brushed alu for new front and top
 
Stunning work and fantastic log.

Some really nice work and love the witty comments. Can't believed you actually stopped for your wife to have a baby though. To conceive one....Yes, to have one......No
rolleyes.gif


So assuming you still have the commensurate amount of fingers, really looking forward to seeing this develop.

If you get time I think it'd be great to see a tutorial on the moulding skill you have. Please share man, we have a lot to learn from you.
 
Stunning work and fantastic log.

Some really nice work and love the witty comments. Can't believed you actually stopped for your wife to have a baby though. To conceive one....Yes, to have one......No
rolleyes.gif


So assuming you still have the commensurate amount of fingers, really looking forward to seeing this develop.

If you get time I think it'd be great to see a tutorial on the moulding skill you have. Please share man, we have a lot to learn from you.

I will be delighted to make a full guide on the resin moulding, i hope to have one included later in the build when i make more delicate resin components for accenting. The one i have included is basic but enough for the absolute beginner to get the general idea. If there are any specific aspects of casting you want me to go in to detail about please just ask
 
What's on the menu today???...... Filling... mmmmmm my favourite... *Runs ff to cry in the corner*

I hate filling but these things must me done, the first plan for the side had 2 vents on the side of the window using the old window shape as a guide, but on reflection it just looks like I missed a bit so time to bring out the filler

Spot the missing bits??
DSCF1465.jpg


Ok here we go, first up, making plates to fill the gad befor I fill. I have cut off a lot of metal to make the window shape and i need metal of exactly the same thickness to bridge the gap in the panels.......

Light-Bulb.jpg


TADAAAAAAAA use offcuts for spare material

DSCF1556.jpg


OH look a perfect fit.... LLLLIKE A GLOVAAAA!!!!

DSCF1562.jpg


DSCF1564.jpg


Time for the filler, i wont be giving a tutorial on this as most brands differ by huge amounts on the part to part ratios, this one is a 1-50 mix with a working time of 5mins, sandable in 20mins and complete cure in 2 hours

DSCF1560.jpg


DSCF1568.jpg


DSCF1570.jpg


FYI... love the smell of the stuff...... from the yelling i am going to assume my wife does not

Worked with it a little to long but made sure i applied thick enough to get away with it....

DSCF1561.jpg


Now on to the sanding....... there did you like that.. me too

DSCF1572.jpg

After a full cure it is ready to prime but first.....

NURSE???????? BRING IN THE PATIENT!!!!!!!

It is time to operate on the NZXT HALE 90 PSU

I need to get it apart to mask off for priming

DSCF1574.jpg


DSCF1578.jpg


A naked PSU.... shield the children's eyes

Primed. And i found out a matter of note.... spraying in a room with zero ventilation that is only 40cubic feet is not good for you......... but it sure is fun

DSCF1580.jpg
 
I hate isopon with a passion my technology teacher in 5th year convinced me to make my project using isopon. So i made a vacum formed 2 foot long toy car. I spent 2 months filing the isopon into shape. I build the rough out of wooden blocks then piled on where i needed the curvyness. It was so bad the teacher took pity on me and when he had a free period he would do some sanding aswell on it. 2 months broken up into 2 hours a week. I invented the rage face during that project
 
One of my fave activities today..... Chassis cutting

The NZXT Tempest Evo can accomodate a 240 this rad in the roof although you wouldnt know until you take the 140mm fans out.

DSCF1646.jpg


DSCF1656.jpg

So i was about to make some templates for some rad holders when as i took the 2 140mm fans out of the roof i found a set of mounting holes, now if these are for a rad im not sure but they match up to the middle set of mounting holes perfectly with 120x15mm spacing and apart from mounting i can see no reason for them to be there. The airflow is very restricted though due to the centre plate so without further ado.... LET THE CUTTING BEGIN

First up, marking out the areas to remove with extreme prejudice and a dremel....... HINT... dynamite is not accurate enough do not use.. although i doubt it would scratch this case, rugged is not the word

DSCF1648.jpg


All marked up, now for the fun.... erm i mean "now to cut out the areas with supreme precision"

DSCF1649.jpg


DSCF1652.jpg


DSCF1655.jpg


ok thats the top cut out, now for the side.. when making the side wondow i completly forgot to make sure that the fan would fit next to the drive bays..... whoops it didnt.... and so..... MORE DREMEL

DSCF1647.jpg


DSCF1659.jpg


DSCF1660.jpg



By a massive stroke of luck the removed bays make a great area to install my PSU hood and new drive holders..... and now if you will excuise me i have work to do and i plan to pretend i intended to remove the bays all along......

coming up..... Cereal boxes and there many uses

DSCF1658.jpg
 
Back
Top