My First Phase Change Rig

Alzir

New member
This is my first go at phase change, I have watercooled in the past but now its time for something different. I have had the mach 2 for a few months now and have been slowly getting the rest of the gear together and have now got most of the bits that I need to start.

The spec:

A64 3500 newcastle

MSI Neo

1 gig Ballistix PC4000

2 80 gig Samsung spinpoints

X800XT PE

Mach 2 GT

Thermochill 120-2

Eheim 1250 Pump

DangerDen Dual Floppy bay reservoir

DangerDen Maze4 GPU Block

½” ID ClearFlex tubing

PC65

The first thing to do was to cut a few holes in the case. It already came pre moded for the mach2 but I wanted to cut out a section behind the cpu block and cut 2 blowholes for the res in the top panel. The PC65 already has a 80mm blowhole in the top of the case so I was restricted in my choice of positioning.

To start with I drilled out the rivets and took off the top panel then I cut the hole over the blowhole as close to the front of the case as I could then marked out for the second from that. It doesn’t leave me much room for the power supply but I think I can get away with it.

blowholes.jpg


One thing I have learnt from watercooling is that most of the noise is down to things vibrating so to try and cut down on this as much as possible I used some draught excluder strip along the top of the case and instead of riveting the panel back in place I have used self tapping screws to make it easier to remove when bleeding the system.

excluder%20strip.jpg


After a lot of messing about trying to get the mach2 lianli kit to fit I put the pc65 onto the mach2 and bolted them together. The first thing I noticed was when I held the evap head in roughly the position that it is going to be in is that it’s too long. The neck sticks out of the side of the case and without forcing it there’s no way I could close the door.

This lead to much head scratching and I put a post about it in the phase change forum and found it’s a common problem with msi motherboards because they put the ram above the cpu rather than along side it which makes the cpu socket much lower. My options are to bend the pipe and risk breaking a brand new mach2 or leave the side panel off. Then Thickbrit came up with the great idea of making a frame to go between the case and the mach2 unit to raise the case to the right height.

The more I thought about it the more I liked the idea so I decided to have a go at it myself. I used plywood as the material for my frame, it’s not going to warp with temperature changes and I can cut the whole thing out of one piece rather than jointing a frame together. To get the required height I glued 3 sheets of ½” ply together then marked out the shape that I was after. I cut it out with a jig saw and then used a router to make room for cables and to round off the edges that could cut any cables. Then I gave it a spray over with some paint to seal the wood. I used some more draught excluder strip along the bottom to help with vibration and bought some longer blots to hold it all together.

Wood.jpg


wood%20in%20place.jpg


Next thing I wanted to do was cover up the bit of wood. The side panels that came with the base kit are now 1 ½” too short. Luckily I had a bit of brushed aluminium spare, an old PC70 door and one from a PC60 so that’s what I used to make the new side panels. I kept the folded edges at the top and the front and used a jigsaw to cut the new panels.
 
The next thing to cover up was the hole in the front. I decided to put a fan controller here to try and make a feature of the gap rather than trying to cover it up with a strip of sheeting. I used a Vantec Nexus fan controller for this. I cut a strip of aluminium and marked out where I wanted the holes then drilled them with a 20mm cone drill. This was still a bit tight so I had to get another slightly larger drill and expand the holes a bit. It took a few attempts to get the wholes lined up, as there’s not much room for error but I got it in the end. Then I bent the ends of the controller over a block of wood with the corner knocked off to try and match the edge of the front panel and finished it off with some blowhole trim. I also cut 2 squares of aluminium and glued them to the sides to make it thick enough to countersink the screws that hold it to the frame.

Fan%20Controller.jpg


front%20and%20side.jpg




That’s as far as I have got, my next step is to sort out where the pump and hard drives will go and to cut a few more holes in the case and put a window in the side panel. Its all taking a lot longer than I first expected but I am happy with the way it is progressing. I still don’t have a clue when it comes to setting up the phase change side of things so will have loads more questions as I go :)



 
Fantastic job mate, superb execution of a really good idea, well done. Looking forward to the rest of this project.
 
excelllent job i did the same thing with the spacer for thickie (it now houses his meanwell psu)

more pics of the completed item please
 
Mate, i have a very similar ongoing project that is nearing completion.Yours looks well tasty,i hope mine comes out as well as yours.The 120/2 dont leave much room for the psu,does it ? My system so far is

Mach II GT

PC 65

PCP+C 510dlx

DFI 875p-t

P4 560

2x 512 ocz4200el

X800xtpe

2x 36gb raptors

Dvdrw

5.25 nexus

2x led temp display

Thermochill 120/2

C-systems pump

Maze 4-1

D/D fill-port

172w/24v pelt

Meanwell sp320/24

4x 80mm led case fans

2x 120mm panaflo rad fans

With this setup i can game all night long at 4.8ghz and bench with the big boys,all in a regular(ish) looking pc case.Its all up and running now,just got a few bits of trim to finish and then i'll post up loads of pics.Now hurry up and finish yours,its looking great.
 
Hi, your right about the psu there’s no room at all between it and the rad. Bit of a problem seeing as the psu only has one fan in the back and draws air through the side that’s blocked. What I think I’m going to do is leave the psu overhanging the back by about ¾” which should give it enough space to breath. Here’s what I’ve got done since my last post.

inside.jpg




I was originally going to go with an eheim 1250, but I its too big to put where I want it to go so I’ve gone for the smaller 1048 as its only going to be cooling the graphics card. In my PC75 I was able to turn the hdd cage on its side and put the pump behind it. It covered the pump up really well and I was hoping to do the same thing with the PC65. The cases are the same width but the 65 is much shorter so although I could get the 1250 in there I wouldn’t be able to remove it without taking out the mb tray. The hdd cage on the 65 had to be cut down to fit in the same position leaving me enough room to fit 3 hard drives in it.

pump.jpg




 
I cut up an old mouse mat and used Velcro to stick the mat to the case and to the pump. I cut a slot and routed a channel out along the wooden frame so if I need to bleed the w/c system I can remove the side panel and get to the cable for the pump and the whole system can be taken out from the top.

pump%20wire.jpg


To hide some of the cables I have cut a hole in the bottom of the case under the hdd cage and another slot next to the mb. It also covers the wire from the heater in the backplate. It’s starting to come together now, I think that’s the end of the case cutting apart from the window in the side panel of the prommie.

hdd%20tray.jpg


Next thing on my list is to sort out the wiring loom for the fan controller and then the drives. Then It’s time to start putting it together.
 
thanks dood i mean really thanks uve just used most of my idea cheers ill have to think of sumate else now lol.looks damm nice matey well done hats off to ya
 
Hiya

Been reading this thread and am very impressed!!

Had the same idea about rasing my case off the mach due to the pipe issue but wasn't sure if it would work. But now can see it can. Good job.

One thing. Your HD cage. Did you mod that or was it like that?? I have a PC-65 case and my HD cage looks different to yours. I can only put my drives horisontally. It looks like your going to put your drives virtically so it takes up less space. That is what i want to do so i can put a pump there!!

Also for the sides of the mach i saw you used the old side pannel of your case. My mach already has the lian li case but when i raise it it will need to be covered. Could you tell me how you did it. In the sence of orientation. Cos i have a indent on my side pannels so you can grip it better. I see you have managed to cut the pannels so thats not seen.

Anyway if you could let me know that would be cool

Thanks

Smokie
 
Hi Smokie,

The HDD cage has been moded. I took the cage out and drilled out the rivets on the bracket the cage slots onto. Once that had been removed I couldn’t quite fit the cage in on its side so had to cut it down, leaving little lugs on the bottom that I folded over and riveted to the case. When you’re putting the cage back in make sure you leave enough room at the front side to put the door back on, I nearly forgot about that. It makes it a bit fiddly to get to the fans at the front but not too bad. I also have to take out one of the HDD’s to blot the case to the base unit.

Unfortunately you wont be able to get both sides out of a PC60 door. The side panels were made from a PC70 and a PC60 side panel. The PC70 panel had a blowhole in the side over the graphics card, if it wasn’t for the hole I would have got both sides out of the PC70 panel. The PC60 one was a bit too short to get both sides out of once the case had been raised. I didn’t have an indent in the sides of the panels either. I cut off all the lugs that hold the doors on then kept the folded edges to the top and front so my cut sides would be less noticeable and joint would match between the case door and the base unit.

Since my last post I’ve got quite a few things done, Still got a lot of little things that need finishing but the end is in sight. Last big thing to do is watercool the graphics card. The rad, pump and res are in place I just have to plumb it all together. Ill post some more pictures when that’s in.
 
Top class work there mate, its been a real pleasure following this project through. Looking forward to any future additions or projects.
 
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