GUIDE: How to Spray / Re-Spray Parts

stocky

New member
This is a guide showing the principle and methodology behind spraying. It is quite straight forward as long as you follow the steps shown. It can also be quite fulfilling when you see the end result. You can buy most of the necessary equipment from hardware, automotive stores or Halfords.

The first step is to flat back the surface with wet and dry paper. Depending on the condition of the surface you will be spraying you may wish to start with a more aggressive paper then move on to a finer one to gain a smoother surface finish.

spray1.jpg


In the example there are a few scratches and imperfections that require filling. An automotive filler is used (such as Davids/ UPOL), which is mixed with a small amount of hardener. It is important to mix it well until a good consistency is achieved, or some parts will harden and others will not. The filler is then applied to the imperfections, using as little as possible, so that there is less to remove when it has hardened.

spray2.jpg


Once the filler has properly set, it can be sanded back with a medium grade paper. As the filler is sanded back the grade of paper used should be finer, to achieve a smoother finish. Mask up everything that you don’t want paint or overspray to land on. You’ll probably be surprised to see how far overspray can travel.

spray3.jpg


Now clean the surface and check that it is very smooth without imperfections. Ensure that there are no dust or hair particles on the surface, and that it is fully dried from any water or residue. The surface can now be painted with a primer. You can use an aerosol primer, or if you have spray equipment use that as you’ll get a more consistent finish. If you are using an aerosol, ensure that it is shaken very well before use. They also work better if they are used in the warm. Spray from left to right, about 300mm away from the surface. Some people like to cross left, right, up, down, when spraying. It’s up to you, do what you find easiest to achieve the best result.

spray4.jpg


Once the primer painted layer has dried smooth it back with a fine grade of paper. Depending on the thickness of your paint or imperfections that need correcting, you may require additional layers of primer. Once it is all smooth and free from dirt you can spray the first coat of colour using the same method.

spray5.jpg


Continue to add more coats of paint until you have a consistent finish. At this stage you may be happy with the finish. If you are happy it is difficult to bring the sandpaper to it, but you must. Sand it back gently with a very fine grade paper, so that any dust in the paint or imperfection is taken out.

spray6.jpg


Clean and dry the surface, and then apply a layer of lacquer in the same way as the colour paint. Be careful not to create any runs when spraying lacquer, as it is difficult to see how much you are applying. It is good to add a few coats of laquer, as it will make it very shiny. When the lacquer has properly set it can then be sanded with a very fine grade of paper in the same way as the colour paint.

spray7.jpg


This can then be polished out with automotive grade paint polish to achieve a very shiny finish. Additional parts can be added. You may now sit back and stroke the smooth paint finish.

spray8.jpg


Let me know what you think of the guide ;)



Paper Grades:

Extremely rough = ~80 grit

This is used for heavy shaping, and has large grit which will leave deep score marks.



Medium = ~400 grit

Good for shaping filler without leaving any horrific marks.



Fine = ~800 grit

Ideal for ridding slight imperfections in surface or paint work.



Very Fine = ~1200 grit

This is getting on to be a polish, and is used to finish off the surface. You can go higher, but usually no more than 1500 in paint work.
 
Excellent guide mate, if only I'd had something like this when I sprayed my stuff last year!

Another tip:

If you're using spray cans, stand the cans in a bucket of hot water for about 10 minutes before painting as the paint becomes much easier to work with.
 
Be careful with water around paint though... You can sit the aerosols on the radiator for a few minutes ;)

That CM Stacker is for sale BTW, I may put it on ebay tonight if I don't get any PM's :)
 
Great guide, i think it could just use a little bit of clarification as to what you mean when you say "very fine grade of paper" etc, just a rough estimate of the grit range just to help people who havent done much sanding before.

G
 
Added paper grades to bottom of post! ;)

Much of the time it's down to patience, because it's easy to rush in with a co**** paper and leave a lot of scratches, which will then need working out. Sometimes it's actaully quicker to work with a finer paper for longer and achieve a better result. Well, only practice will yield the results! :)
 
How did you get the 80mm fan holding out of the roof of the case? (I guess your using a CM Stacker?). That would be something useful to know. . .
 
The fan is held by four screws if I remember correctly which can be undone from inside the case. I'd forgotten about that case, it was a good solid piece of gear. The next owner was very pleased with it :)
 
Ok, to start I apologise for reviving an old thread but it seemed the most relevant to my question.

Here goes..... After cutting out holes for a 240mm rad in the top of a CM Elite case, I felt that the top could do with a bit of touching up with some paint. I mean how hard can it be?!?!?!?!

I've been spraying (I should say attempting to spray) this PC case for what seems like weeks now & i've been making a royal mess of it. :banghead: I've followed all the guides I found online & I don't think that my methods are too flawed. :coffee: I feel it is more the choice of rattle can paint that I have been using.

To cut to it, after multiple peeling/flaking/cracking/etc..... nightmares, I'm now at the stage where I have sanded the top of the case down to bare metal, applied a few decent layers of red oxide metal primer to the top of the case and wet sanded it nicely.

I now want to start applying my choice of paint which in this instance is 'Plasti-kote Metallic Black 625'. It's a real nice lookin paint with metallic particles in to give the metallic effect. :D I figure that I should be fine adding within reason whatever paint I like to the primed surface in thin layers, so i'll start that later tonight.

My main question really is..... what type of spray should I use to lacquer the finished colour with? :confused:

I've tried using Plasti-Kote's Clear Metallic Sealer 628, which applies well in very thin coats, but does not dry to a suitably protective finish. Last time I used it on the case I left it to dry/cure for about 10 days & the first time I picked it up I left fingerprint indentations in the lacquered finish, man I was pi$$ed. :cussing::damn:

After starting from scratch again I then tried using Plasti-Kote's Krystal Clear Gloss 547 which is blurdy 'orrible stuff. It's like foam when it's sprayed on & is near impossible to get a run-free coat. So I took it all back to bare metal again. Which brings me to this round of spraying which i really do not wanna c0ck-up.

So please, any recommendations on a decent finishing lacquer spray that doesn't cost crazy money would be really appreciated.

Thanks guys. :)
 
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