Area 51 ALX restoration.

AlienALX

Active member
Hi guys. Please note this will be a quite long winded affair. It's not a custom build and it won't contain many, if any, case mods. It's just me restoring what I feel to be one of the best cases ever made. The quality just oozes from every crevice. It won't look terribly nice inside but it never did. However, this case is all about the outside.

Just think of this as a more electronics based build log, rather than one with lots of shiny parts.

About a year ago now I gave my Area 51 ALX to my step son. It was his 21st and after buying my dream rig I simply had too many rigs and had to get rid. I hate selling stuff I would rather give it away free (to family and friends of course) so at the time it was no biggy. However, I did regret it a little because the Alienware is just so lovely and well built. Not only that but good examples are incredibly rare (due to the size and weight they are so easy to damage) and when new at retail this was a rig that starts at £2700 minimum.

So any way, enough digressing. I originally bought the chassis along with a 1200w PSU in 2010. The rig was originally manufactured in 2008 and was sold as a dream rig (I ran the Dell service code and saw the specs. 980x, two 5970s etc).

When I got it it was pretty much mark free and in mint condition. Everything worked too, there was just a cold boot issue with the PSU that would happen every couple of months or so. When I gave it to my step son it had a hex core Westmere ES chip in it clocked to 1.8ghz with two 670s and so on. I took out the 670s and put those into the Dark Carnival AMD rig and gave him that as a replacement.

Since then I have been going to and fro over it. I had to cut into the left side panel because the 670s were over heating which kinda ruined the originality of the case. This sucks, and was why I have been humming and harring as to whether I should keep it or just take it to the dump. However, after doing some digging I found a new side panel on Ebay USA for $20. Sadly it will cost me around £100 to get it here, but I feel it's worth it.

After rigorous testing I found that the PSU was definitely at fault. A while back I bought some cables (braided extensions) and the 24 pin was wired up incorrectly and caused a short, buring out three 12v wires. I took them from anothter unused rail and all was well again, but it seems the PSU never fully recovered. This is a big issue, as the internal IO board that controls the front panel, roof vents and lights uses a proprietary power connector. This means you can't just fit a standard power supply, as nothing would work.

Bummer... Here is the IO board in question. It's about half the size of a ITX motherboard to give you some idea of the scale of it.



As you can see it's quite a complex beasty and has a 10 pin proprietary power connector. After many hours of running search strings through Google I finally managed some success, and, dug up these two images.





They are both identical, aside from the fact that one clever little person correctly identified that one of the 5v lines is a 5vSB.

SB stands for "Stand By" and is used for "Power On" features, such as keyboard power on and/or mouse power on.

Setting +5v rather than +5vSB eliminates the possibility of using those features.


Thankfully when inspecting the 24 pin ATX connector we come across this...



Note, one pink 5vSB. So the upshot of this is that I *should* be able to basically buy one of these (already ordered)



And then strip into the wires, running the Alienware's 10 pin connector from it..

Here is the rig here (well, this is not my pic but this is what it looks like)



Here is where the PSU mounts. I will probably have to hand make some sort of plate to adapt it to take a regular PSU.



Proposed specifications.

Intel 2ghz Ivybridge ES, 8 core 16 thread 60w.
Ram - TBC
Motherboard - custom painted Gigabyte X79 UD3
Graphics card - MSI Titan Black 6gb
Hard drives - TBC, though I have about 8 spare]
SSD - 100gb Intel 320 series
Power supply - Corsair RM 750
Mods - possible internal painting, carbon 5.25 cover possibly with a screen in.

One more shot for now. This is the right side panel where all of the hard drives go.



It's an amazing feat of engineering. You really would think it couldn't be any better, then you realise that it's all completely lit with LEDs that connect to a battery pack, so even with no power going into the rig it still lights up.

As I mentioned before, this won't be a terribly exciting log. Well, not unless you are into electronics and the hacking of. I will post pics as I go :)

Yeah I know, TL:DR :D
 
That was the last good looking Alienware IMHO. I should really dig my Area 51 case out as the build log just stopped. It needs some work doing inside but I don't know where to start!
 
Needs some WD40 :p

Yeah it does lol. It hadn't operated for nearly a year so it's a bit stiff.

It's filthy too. Now that I have removed all of the internal panels and so on there are areas just caked with dark brown dust. It's rank.

So it all needs a good clean and some silicon oil on the runners :)

Next up - making the PSU fit the removable tray mech, because it totally doesn't fit. I will also need to cut into that to let the fan breathe on the PSU.

So yeah, still some major surgery to go but at least it works so it's safe from the dump :D
 
Update. I realised yesterday that the Corsair PSU should bolt straight in using the existing holes.

Whilst I won't be painting the interior of the case I will be making it a little tidier in there than a stock unit. I'm going to use cable extensions.

I already had some lying around. A couple of 6 pin PCIE left over from the build when it was working as well as two red Bitfenix Alchemy 8 pins from my R7990. I'm going to be fitting my Titan Black to this unit so I need one 6 pin and one 8 pin. Given that I already have one of each I am going to use red and black cabling. Only problem is all of the fans I am fitting are white. So I have decided to go with a red, black and white theme :)

I ordered this yesterday for £7.50 from OCUK. At that price I wasn't going to dirty my hands tbh.



(cheers to Dicehunter for finding that !)

One thing I will need to make is a super long 8 pin EPS to reach the board. I will have to custom mate that and will braid it black. It will run under the motherboard.

I also had a look in my wardrobe and decided on the final spec. Note, some parts will be coming from X8 White Lightning (my hackintosh) which will now be scrapped, bringing me back down to just three rigs (my lady won't let me have any more but it's fair). So here will be the spec. Note, it may change, this is just a rough outline.

CPU - Intel ES 8 core Ivybridge @ 2ghz - cooled with a Corsair H55 with Noiseblocker Bionic fan @ 600 RPM
Board - custom Gigabyte X79 UD3
Memory - 8gb dual channel TBC.
Graphics card - MSI Nvidia Titan Black - cooled with a Corsair H55, Noiseblocker Bionic fan @ 600 RPM and held on with a NZXT Kraken AIO adapter.
Power supply - Corsair RM 750
Primary hard drive - Revodrive 120gb PCIE X4
Secondary hard drive/s - 6 x 500gb Seagate Pipeline industrial
Sound card - Asus Xonar DX

Mods.

5.25 bays will be converted into a 120mm cooling duct with a fan in the front, similar to what I did with Shocking Orange. The AIO fans will be set to push but inside, not bringing air from the outside. This is why I am converting the 5.25 bays into a cooling duct, to bring air into the top of the rig.

Floor pan. I am going to try and make a floor pan for the rig to cover up all of the wiring which will be concentrated at the bottom.

Cable trunking. I have plenty of this left over from setting up my cinema rig. This will house all of the case's stock wiring.

3mm black acrylic plate to cover up the fan holes I cut in the cover duct. I no longer need two 120mm fans over my GPUs.

Cooling.

Noiseblocker bionic fans in white for the two H55s. Two white Silverstone 120mm fans with their own controllers. One will go in the roof next to the AIO taking hot air out and one will go in the GPU cooling duct. I will tune these manually. In the front will be a Aerocool fan with white LEDs.

So that should about do it for now. Last night I stripped X8 of all of its cooling ready for the Alienware.

More soon. I will attempt to fit the PSU later on tonight and will post an update once I've tried it :)
 
Update. I've been very busy today. Firstly I cleaned the entire inside of the case. It took me a few hours but it's very clean in there now, and all of the dust that was caked inside the front is now gone. So I fitted the PSU, then, ran most of the wiring. Any left over wiring will be hidden in the bottom under a floor panel I am going to make. Any way, here is the Titan Black, now AIO cooled and mounted in position.



And the CPU cooler and exhaust fan. This is a unit that slides onto a hinge and lives in the roof :)

 
So today I started making the front intake. First I cut a piece of acrylic and cut a fan hole into it.



There will be a white LED fan in there. I chose this because it was pretty cheap and looked nice.



And then for a nice finishing touch I let my lady take her pick from MNPCtech's acrylic grill range. They're not terribly expensive but just the cabling alone on this machine has set me back a bit and then of course there's the Titan Black, 8 core Xeon etc. Any way, in my head I thought "honeycomb" as there are lots on the design of the case.. She picked honeycomb :D great minds !



This will bring in lots of air for the upper part of the machine. So mobo fets, rads in the roof and so on :)

Once this is done I need to make a false floor for the machine which will have a 92mm fan in it to feed air down for the power supply.
 
More done. All three USB cables have been braided in black and I've made a white floor pan with a Phobya grill in it and a 120mm Gelid slim fan. This will feed air down to the power supply, because the fan in the PSU is about 10mm from the bottom of the case (you can't mount it upside down in here).



Oh yeah and I trunked those nasty orange wires that were running from bottom to top for the front panel.
 
The postman came with gifts. So here is the 120mm intake I made.



And that lovely MNPCtech grill :)



And in it goes with a new 3.5" blank plate. The yellow Patriot convoy looked bad against the white.



The HDD bays in the right panel are wired to SATA connectors. Sadly I can't route the SATA connectors the way I want to (they look like poo stock) so I have ordered six of these.



Flowers not included obs. These will allow me to run the cables through the holes I want to which will make them much cleaner. I also made up a very long molex-molex which will power up a 6 port 3 pin fan hub and a molex to floppy for the sound card (Asus Xonar).

The only issue I have now is that the SATA cables are coming from Hong Kong, where they cost £1 each. In the UK they cost £4.99 each and I'm buggered if I was going to hand over £30 for SATA wires. That means there could be a two week wait but I'm starting to realise that waiting isn't bad. I want it right :)
 
So tonight I have done more work. Basically nothing much to see, as it's all wiring tidying. I had my torch out (flash light to you sceptic tanks) and was digging through the IO wiring and found a plug that wasn't plugged in. Looked at the label on it and it said "Bluetooth"... Hmm... Followed the wire and sure enough, hidden in the front of the case is a bluetooth module. I've had the case for three years and it's always been disconnected lol. That will come in handy !

So other stuff. Well first up let me remind you that the colour scheme is black, white and red. Most of the stuff will be black and white and the wiring is all black and red braided.. OK so here is the board I will be using (WITHOUT the Apple logos and cooler) it's a Gigabyte X79 UD3.



Again, a reminder that it's just the board, no cooler, no apple logos. So in my initial post I said that ram was TBC. Well it turns out I will be using a set of quite expensive ram I bought for DFI but never used.



2333mhz tight timings. Only issue is, well, look at it. It's bloody orange :( So, what to do.. Well, those of you who know me and have read some of my logs may remember I did a build called N-Fenix. I was tight on funds so I had some crappy unbranded ram, but I brought it to life using these.



Yes, it really is as big as it looks. They're absolutely enormous :D
 
OK guys, more work done :) First up the ram coolers arrived today.



So I removed the orange coolers with my heat gun.



And duly fitted them.



They look stunning. I absolutely love these, just as pretty and intimidating as any ram IMO.
 
Ah good ol' arctic, I have some DDR2 ECC sticks with those on flopping around, they kept them under controlled temps even though DDR2 was hot and with ECC it was even worse :D
 
Yeah I was surprised to see they still sold them tbh.

Glad, though. Definitely cheap at £9 and now there won't be anything honking orange in the middle of a black white and red rig :)
 
More work done. I have now completely braided the machine by either using extensions or cracking out the paracord and going at it myself. This includes the 24 pin, 8 pin EPS, 6 and 8 pin PCIE, front panel headers, USB cables and so on.



And a better shot of the floor panel showing the routing holes.

 
Update. Good old sod's law. That would be Murphy's law to you U.S residents. Basically I got tired of waiting for the SATA extenders from Hong Kong so yesterday I ordered six joiners from the U.K first class.

Got up bright and early and went to the door mat. Hilariously the extenders from Hong Kong had arrived but not the ones from the U.K. So that's £12 down the drain.. They said they were shipped so I think I'm going to send them back, especially as I paid extra to get them today.

Any way with the SATA extenders there was nothing stopping me putting the rig together to a bootable state. So I fitted the floor and the board.



Then mounted the H55 to the CPU.



Big ram..



Big issue.. Uh oh ! so I connected up the front headers and pressed the power button. Nothing. Tried again, nothing. Then I realised that I had basically used one of the power button wires as a ground for either the power LED or HDD led. This meant I had to spend two hours cutting them off and basically starting again. In the end I finally managed to trace the power button, then the LEDs, then resoldered all of the wires..

Then fitted the GPU



And then fitted the sound card, Revodrive and back plates and test fired.. And...



Kick ass. Only one slight issue at boot. Because the header wires were wrong I somehow corrupted the bios. However, Gigabyte are cool and basically it copied the bios over from the second slot and restored OK.

Phew.

Still plenty to do but I can now install an OS on it :D
 
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